Champion USN10 Manuel d'utilisateur

I

YLLLSAFETY SUMMARYSAFETY SUMMARYGeneral Safety Rules• The following general safety rules must be observed in addition to the specific cautions and war

82PART 6: REPLACEMENT PARTSFigure 6.18-Dishracks12

83PART 6: REPLACEMENT PARTSDISHRACKSFig. 6.18 PartItem No. No. Part Description Qty.1 110353 Rack, flat bottom 16" ...

84PART 6: REPLACEMENT PARTSTHIS PAGEINTENTIONALLYLEFT BLANK

86PART 6: REPLACEMENT PARTSTHIS PAGEINTENTIONALLYLEFT BLANK

For Machines Built Prior to S/N U10063397For Machines Built Prior to S/N U10063397Jumper SettingsJB-1 = OpenJB-2 = ClosedJB-3 = Open

BREV.STEAM/ELECTRIC HEAT USN-10 NAVY UNDER COUNTER DISHWASHER701790NONCCOILCOMMONRELAYDOORS CLOSEDTANKS EMPTYPOWER OFFDIAGRAM STATERWV RINSE WATER VAL

89PART 6: REPLACEMENT PARTSPART 8: SPECIAL INSERTSIn This Part-• Service Bulletins8.1 IntroductionPart 8 Special Inserts contains late breaking servic

90PART 6: REPLACEMENT PARTSTHIS PAGEINTENTIONALLYLEFT BLANK

91PART 6: REPLACEMENT PARTSPart 8: SPECIAL BULLETINSP.O. Box 4146Winston-Salem, NC 27115Tel: 336-661-1556Fax: 336-661-1660Tel: 800-858-4477SERVICE

L[SAFETY SUMMARYWarning and Caution Statement Listing• The following listing gives the page number and text of all the warning and caution statement

[SAFETY SUMMARY (Cont.)SAFETY SUMMARYWarning Statements (Cont.)Pg. 22- Never bypass a safety device in order to operate the dishwasher for normal oper

[LSAFETY SUMMARYCaution StatementsPg. 5- Check piping mounted underneath dishwasher before lifting to avoid damaging the machine.Pg. 6- Check piping m

[LLLIMITED WARRANTYChampion Industries Inc. (herein referred to as Champion), P.O. Box 4149, Winston-Salem, North Carolina 27115,warrants machines, a

Electrical Power Requirements (Steam Heat)Connections Between Dishwasher and Booster (Steam Only)Steam and Condensate Connections (Steam Heat Only)3.2

Final Rinse (Steam) Thermostat Adjustment and ReplacementFuses and Fuse Block Replacement

Electric Tank Heat Assembly (Prior to S/N G3599)Electric Tank Heat Assembly (After S/N G3600)Electric Tank Heat Assembly (After S/N U2769)Control Cabi

xviTABLE OF CONTENTSThisPageIntentionallyLeftBlank

1PART 1: GENERAL SPECIFICATIONSWelcome to Champion...and thank you for allowing us to take care of your dishwashing needs.1.1 About this ManualAll inf

2013The Source (San Diego)2101 Wilson Ave.National City, CA 91950Tel: 1 (619) 474-4143Fax: 1 (619) 474-4160The Source (Mayport)1840 Mealy StreetAtlan

Two electrical connections

Single Point Electrical Connection:USN-10 440/60/3 70°F (E) 26 Amps 40 AmpsTwo-Point Electrical Connection: MachineUSN-10 440/60/3 6 Amps 15

5PART 2: INSTALLATIONIn This Part—• Unpacking the dishwasher• Making Utility Connections2.1 Unpack the DishwasherNOTE:The installation of your dishw

62.2 Permanent PlacementPerform the following steps to place the dishwasher in its permanent location.1. Before moving the sections into position, ins

7PART 2: INSTALLATIONThisPageIntentionallyLeftBlank

8PART 2: INSTALLATION2.4 Water ConnectionsPerform the following steps to connect the water supplyWARNING:The installation of water supplies must confo

9PART 2: INSTALLATIONThisPageIntentionallyLeftBlank

1. The USN-10 undercounter dishwasher does not require a ventilation connection.

11PART 2: INSTALLATION2.8 Electrical ConnectionsPerform the following steps to connect the electrical supply.WARNING:The installation of electrical su

iTECHNICAL PUBLICATION SHEETTECHNICAL PUBLICATION SHEET

122.9 Chemical ConnectionsPerform the following steps to connect the chemical dispensing equipment (supplied by others).WARNING:The installation of el

13PART 2: INSTALLATIONThisPageIntentionallyLeftBlank

14PART 3: OPERATIONIn This Part—• Theory of operation• Description of operator controls• Start up procedure• Safety and operation checks• Shutdow

15PART 3: OPERATION3.2 Description of Operator Controls and Indicators3.2.1 Control Cabinet On/OFF Switch Selector Controls power to thedishwash

16PART 3: OPERATION3.2 Description of Operator Controls and Indicators (Cont.)3.2.2 DishwasherFigure 3.2Controls and IndicatorsDishwasherOFFMANUALPOWE

17PART 3: OPERATIONTable 3.2Controls and IndicatorsDishwasherInlet water Ball valve Connects incoming water supplyvalve for the boosterInlet water Bal

18PART 3: OPERATION3.3 Start Up ProcedurePerform the following steps to start up the dishwasher for first time operation.CAUTION:Perform the following

19PART 3: OPERATION19. Check the direction of rotation of the pump motor.Proper rotation is CW when viewing the motor from the rear.WARNING:Dangerous

20PART 3: OPERATION3.4 Safety and Operation ChecksRefer to Part 3.3, Start up Procedure, on the previous page before performing thesteps listed below.

21PART 3: OPERATIONThisPageIntentionallyLeftBlank

iiTECHNICAL MANUAL VALIDATION CERTIFICATETECHNICAL MANUAL VALIDATION CERTIFICATE

223.4 Safety and Operation Checks (Cont.)Perform the following steps to check the dishwasher safety devices and to operatethe dishwasher for first tim

23PART 3: OPERATIONOperation ChecksRefer to Part 3.3, Start up Procedure, on pages 20-21 before performing thesteps listed below.Perform the following

24PART 3: OPERATION3.5 Shutdown ProcedurePerform the following steps to shutdown the dishwasher after operation.WARNING:Dishwasher surfaces, dishracks

25PART 3: OPERATION3.6 Operation SummaryThe following summarizes the steps for the normal operation of yourdishwasher.1. Check that spray arms, scrap

26PART 4: CLEANING AND MAINTENANCEPART 4: CLEANING AND MAINTENANCEIn This Part—• Introduction• Daily cleaning schedules• Deliming schedules• Preve

27PART 4: CLEANING AND MAINTENANCE4.3 Deliming SchedulesYour dishwasher should be delimed regularly depending on the mineral content of your water. In

28PART 4: CLEANING AND MAINTENANCE4.4 Preventive Maintenance SchedulesWeekly Maintenance RequirementsPerform the following procedures every week.CAUTI

29PART 4: CLEANING AND MAINTENANCEQuarterly Maintenance RequirementsPerform the following procedures every four months.CAUTION:Only qualified service

1. The USN-10 undercounter dishwasher does not require lubrication.4.5 Lubrication Schedules

31PART 4: CLEANING AND MAINTENANCEThisPageIntentionallyLeftBlank

iiiAPPROVAL AND PROCUREMENT RECORDAPPROVAL AND PROCUREMENT RECORD

32PART 5: BASIC SERVICEPART 5: BASIC SERVICEIn This Part—• Introduction• General troubleshooting• Component adjustment, repair, and replacement5.1

33PART 5: BASIC SERVICE5.2 General TroubleshootingIn the event that your dishwasher does not perform as expected, refer to the troubleshooting guidebe

34PART 5: BASIC SERVICE5.2 General Troubleshooting (Cont.)CONDITION CAUSE SOLUTIONInsufficient pumped Clogged pump intake screen ... Cle

35PART 5: BASIC SERVICE5.3 Component Repair and ReplacementPart 5.3 contains instructions for the adjustment, repair, and replacement of components wh

36PART 5: BASIC SERVICE5.3 Component Repair and Replacement (Cont.)5.3.2 Water Line StrainersThere are two of water line strainers on the USN-10 dishw

37PART 5: BASIC SERVICE5.3.5 Float Switch ReplacementRefer to Fig. 6.4, Fig. 6.5, and Fig. 6.6, Part 6, Replacement Parts, for a detailed drawing of

38PART 5: BASIC SERVICE5.3 Component Repair and Replacement (Cont.)5.3.8 Tank Heat Thermostat Adjustment and ReplacementRefer to Fig. 6.4, Fig. 6.5 an

39PART 5: BASIC SERVICE5.3 Component Repair and Replacement (Cont.)5.3.10 Final Rinse (Steam) Thermostat Adjustment and Replacement (cont)NOTE:The fin

405.3 Component Repair and Replacement (Cont.)5.3.11 Steam Solenoid Valve Repair (Cont.) The 3/4" valves are controlled by a tank heat thermosta

41PART 5: BASIC SERVICE5.3 Component Repair and Replacement (Cont.)5.3.13 Steam Booster ServiceRefer to Fig. 6.16, Part 6, Replacement Parts, for a de

ivTECHNICAL MANUAL DEFICIENCY/EVALUATION REPORT (TMDER)TECHNICAL MANUALDEFICIENCY/EVALUATION REPORT (TMDER)(Form - NAVSEA 9086/10, REV. 6/85)

42PART 5: BASIC SERVICE5.3 Component Repair and Replacement (Cont.)5.3.14 Pump Seal ReplacementRefer to Fig. 6.8, Replacement Parts, for a detailed dr

435.3 Component Repair and Replacement (Cont)5.3.16 Fuses and Fuse Block ReplacementFuse Blocks—120VAC Control Voltage The two fuse blocks, located on

5.3 Component Repair and Replacement(Cont)Solid State Circuit Boad JumpersJB-1, JB-2, JB-3Circuit Board LocationThe circuit board is located in the lo

Email: Equipment Information HQ - Darlene Ehrenfried [email protected] Parts Information HQ - Lori Hicks lori.hicks@thesou

46PART 6: REPLACEMENT PARTSFigure 6.1Doors, Gauges, SwitchesOFFMANUALPOWERWATER LEVELRINSE WASH TRATSNOFFOWASH TEMPERATURETURN POWER OFF BEFORESERVIC

47PART 6: REPLACEMENT PARTSDOORS, GAUGES, SWITCHESFig. 6.1 Part.ytQnoitpircseD traP.oN.oN metI1 0710227 Door ...

48PART 6: REPLACEMENT PARTSFigure 6.2 -Wash and Rinse Spray System14357781213136443159101121111Back of Machine

49PART 6: REPLACEMENT PARTSWASH AND RINSE SPRAYSYSTEMFig. 6.2 PartItem No. No. Part Description Qty.1 180282 Nozzle, Rinse Rigid ...

211434Figure 6.3 -Scrap Screen, Pump Strainer, and Overflow

51PART 6: REPLACEMENT PARTSSCRAP SCREEN, PUMP STRAINER, AND OVERFLOWFig. 6.3 Part1 0709731 Screen, pump intake...

8/25/10 50-51 U2769 Revised illustration added note forsupersession of overflow tube and screen

52PART 6: REPLACEMENT PARTSFigure 6.4 -Electric Tank Heat Assembly Prior to S/N G359912375864910

53PART 6: REPLACEMENT PARTSELECTRIC TANK HEAT ASSEMBLY PRIOR TO S/N G3599Fig. 6.4 PartItem No. No. Part Description Qty.1 109755 Heater, 3KW 480V ...

54PART 6: REPLACEMENT PARTSFigure 6.5 -Electric Tank Heat Assembly After S/N G36001237597681041012131411

55PART 6: REPLACEMENT PARTSELECTRIC TANK HEAT ASSEMBLY AFTER S/N G3600Fig. 6.5 PartItem No. No. Part Description Qty.1 109755 Heater, 3K

56PART 6: REPLACEMENT PARTSFigure 6.6 -Electric Tank Heat Assembly After S/N U276924531678

57PART 6: REPLACEMENT PARTSELECTRIC TANK HEAT ASSEMBLY AFTER S/N U2769Fig. 6.6 PartItem No. No. Part Description Qty.1 104585 Nut, float

58PART 6: REPLACEMENT PARTSFigure 6.7 -Steam Tank Heat Assembly After S/N U2769521687349

59PART 6: REPLACEMENT PARTSSTEAM TANK HEAT ASSEMBLY AFTER S/N U2769Fig. 6.7 PartItem No. No. Part Description Qty.1 0710564 Steam Coil W

60PART 6: REPLACEMENT PARTSFigure 6.8 -Pump and Motor Assembly359637389104231

61PART 6: REPLACEMENT PARTSPUMP AND MOTOR ASSEMBLYFig. 6.8 Part.ytQ noitpircseD traP.oN.oN metI1 ------ Motor, pump (Not available separatel

2/20/13 IFC, 45All Updated contact information10/3/13 47 All Replaced Items 4-6, switches with Kits 900856, 900857and 900858 respectively.10/3/13 61 A

62PART 6: REPLACEMENT PARTSFigure 6.9 -Control Cabinet (Prior to S/N G3599)12345768101011111212113921414

63PART 6: REPLACEMENT PARTSCONTROL CABINET (PRIOR TO S/N G3599)Fig. 6.9 PartItem No. No. Part Description Qty.1 109064 Transformer (208-240/48

64PART 6: REPLACEMENT PARTSCONTROLTRANSFORMER120V120V120V120VF1GND118BOOSTERCONTACTORTANK HEATCONTACTOR149871217161513101134516219Figure 6.10-Control

65PART 6: REPLACEMENT PARTSCONTROL CABINET (AFTER S/N G3600)Fig. 6.10 PartItem No. No. Part Description Qty.1 110920 Connector, Sealtite 1&quo

66PART 6: REPLACEMENT PARTSFigure 6.11-Control Cabinet (After Serial #U2769)CONTROLTRANSFORMER120V120V120V120V17GND1BOOSTERCONTACTORTANK HEATCONTACTOR

67PART 6: REPLACEMENT PARTSCONTROL CABINET (AFTER S/N U2769)Fig. 611 PartItem No. No. Part Description Qty.1 110920 Connector, Sealtite 1"

68PART 6: REPLACEMENT PARTSFigure 6.12-Water Solenoid Valve and PRV1234

69PART 6: REPLACEMENT PARTS WATER SOLENOID VALVE AND PRVFig. 6.12 PartItem No. No. Part Description Qty.1 111437 Valve, solenoid 3/4" NPT ...

Figure 6.13 -Electric Booster (Prior to S/N G3599)

71PART 6: REPLACEMENT PARTSELECTRIC BOOSTER PRIOR TO S/N G3600Fig. 6.13 PartItem No. No. Part Description Qty.1 305407 Tank, booster ...

vii

72PART 6: REPLACEMENT PARTSFigure 6.14-Electric Booster After S/N G360051432

73PART 6: REPLACEMENT PARTSELECTRIC BOOSTER AFTER S/N G3600Fig. 6.14 PartItem No. No. Part Description Qty.1 305407 Tank, booster ...

74PART 6: REPLACEMENT PARTSFigure 6.15-Electric Booster After S/N U276919181220168126923122122131415121041112 36785252627242829301731

75PART 6: REPLACEMENT PARTSELECTRIC BOOSTER AFTER S/N U2769Fig. 6.15 PartItem No. No. Part Description Qty.1 305407 Tank, booster ...

76PART 6: REPLACEMENT PARTSFigure 6.16-No. 180 Steam booster and Steam piping assemblySteam InCondensate7893310611712345121314151414192016171821222524

77PART 6: REPLACEMENT PARTSNO. 180 STEAM BOOSTER AND STEAM PIPING ASSEMBLYFig. 6.16 PartItem No. No. Part Description Qty.1 109069 Thermostat w

78PART 6: REPLACEMENT PARTSNO. 180 STEAM BOOSTER AND STEAM PIPING ASSEMBLYFig. 6.16 PartItem No. No. Part Description Qty.47 102288 Elbow 1/2" x

79PART 6: REPLACEMENT PARTSTHIS PAGEINTENTIONALLYLEFT BLANK

80PART 6: REPLACEMENT PARTSFigure 6.17-Tank Piping with Steam BoosterPiping from Steam Booster12354676891011Back of Machine

81PART 6: REPLACEMENT PARTSTANK PIPING WITH STEAM BOOSTERFig. 6.17 PartItem No. No. Part Description Qty.1 109069 Thermostat w/Capillary ...